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Created with Pixso. High-Speed 2–50ml Vertical Ultrasonic Vial Washing Machine 3000–6000BPH cGMP Compliant, Low Breakage, WFI & CA 0.22µm Filtration

High-Speed 2–50ml Vertical Ultrasonic Vial Washing Machine 3000–6000BPH cGMP Compliant, Low Breakage, WFI & CA 0.22µm Filtration

Número De Modelo: LYQCL-40
Cuota De Producción: 1
Precio: 5,000-50,000 USD/unit
Delivery Time: 60 a 120 días
Condiciones De Pago: T/T
Información detallada
Lugar de origen:
China ((Tailandia disponible)
Certificación:
CE, FDA, GMP
Nombre de la máquina:
Lavadora de viales ultrasónica
Rango de aplicación:
2 viales de vidrio de 50 ml
Capacidad de salida:
3000–6000 botellas/hora
Tasa de rotura:
debajo de 0,5%
Materiales e higiene:
Piezas en contacto con el producto en SS316L, POM, PU y silicona; Diseño totalmente cGMP sin ángulos
Utilidades de proceso:
Aire comprimido, agua reciclada y WFI funcionan a 3-4 bar, con tuberías y filtración independientes
Seguridad y ergonomía:
Protección completa de acrílico/plexiglás, motores y cableado de grado FLP, parada de emergencia, ni
Estructura y huella:
Estructura vertical compacta con dimensiones principales de la máquina de aprox. 1945 × 1834 × 1350
Cumplimiento y documentación:
Totalmente alineado con los últimos estándares GMP/cGMP; Soporte DQ/IQ/OQ/SAT/FAT además de document
Fuerza:
17.5kw
Detalles de empaquetado:
Estándar de exportación
Capacidad de la fuente:
Entre 5 y 20 unidades al mes
Descripción del producto

High-Speed 2–50ml Vertical Ultrasonic Vial Washing Machine 3000–6000BPH cGMP Compliant, Low Breakage, WFI & CA 0.22µm Filtration

The LYQCL-40 Vertical Ultrasonic Vial Washing Machine is engineered for pharmaceutical manufacturers who demand reliable, validated and efficient vial preparation before sterilization and filling. Designed for 2–50 ml vials and an output of 3000–6000 BPH, it delivers consistent cleaning performance while keeping glass breakage to a minimum thanks to its optimized mesh-belt transfer, spring buffering and PU grippers. Independent spray needles for each medium, dedicated piping and 0.22 µm filtration for both water and compressed air help you meet the latest GMP/cGMP expectations for particle and contamination control.

The machine combines a powerful 800 W ultrasonic system (20–43 kHz) with a carefully designed 6‑station washing cycle using recycled water, WFI and sterile compressed air. Each nozzle follows and enters the vial neck, ensuring thorough internal and external rinsing without dead corners, while separate circuits for recycled water and WFI eliminate cross-contamination risk. Integrated heating and temperature control in the water tank enhance ultrasonic cleaning efficiency and allow you to fine‑tune the process for different products and contamination levels.

Technical Specifications

Item Specification
Model LYQCL-40 Vertical Ultrasonic Vial Washing Machine
Vial Volume Range 2–50 ml glass vials
Output Capacity Approx. 3000–6000 bottles/hour
Ultrasonic Power 800 W
Ultrasonic Frequency 20–43 kHz (adjustable per vial size)
Washing Stations 6 stations: RW & WFI washing + sterile CA blowing
Filters 0.22 µm on RW, WFI and compressed air
Working Pressures CA: 3–5 bar; Recycled Water: 3–5 bar; WFI: 3–5 bar
Bottle Damage Rate less than 0.5%(whole batch)

High-Speed 2–50ml Vertical Ultrasonic Vial Washing Machine 3000–6000BPH cGMP Compliant, Low Breakage, WFI & CA 0.22µm Filtration 0

High-Speed 2–50ml Vertical Ultrasonic Vial Washing Machine 3000–6000BPH cGMP Compliant, Low Breakage, WFI & CA 0.22µm Filtration 1

 

From an operator’s perspective, the vertical structure and transparent guarding provide clear visibility and safe access. The Siemens PLC with 10" touch-screen HMI offers recipe-based operation, parameter presetting for different vial sizes, real-time pressure and temperature display, as well as automatic alarms and event logging. When connected in line with a depyrogenation tunnel and filling machine, the washer supports interlocking and automatic stop on downstream fault or bottle jam, keeping the whole line running smoothly.

All product-contact components are made from SS316L, pharmaceutical-grade plastics and elastomers, resisting 70% IPA, hot water at 100 °C and purified water cleaning. The machine is supplied with a complete validation and documentation package, including DQ/IQ/OQ protocols, FAT/SAT support, manuals, drawings and material and calibration certificates, helping your team shorten qualification time and reach commercial production faster.