Iran Veterinary Drug Producers Cut Material Loss by 40% with High-Accuracy Filling Technology

Iran’s veterinary pharmaceutical market has expanded rapidly in recent years as livestock, poultry, and aquaculture industries continue to scale up. However, many local manufacturers still rely on outdated filling equipment that struggles to meet modern production standards. Inaccurate filling, inconsistent dosing, high material loss, and difficulties in meeting GMP requirements are among the most common pain points faced by the industry.

Before upgrading their production line, the client operated with an older mechanical-pump filling system. Production speed rarely exceeded 2,000–2,200 bottles per hour, and filling deviation often reached ±1.5% to ±2.0%. This inconsistency not only led to overfilling—causing considerable product loss—but also made it difficult to maintain dosage uniformity, a critical requirement for veterinary liquid formulations. Additionally, the lack of automated control increased reliance on manual labor, which raised the risk of contamination and reduced overall line efficiency.

To resolve these issues, the manufacturer introduced our 50–200 ml Veterinary Liquid Filling and Capping Machine, capable of delivering a stable output of 3,600 bottles per hour. The system is equipped with 316L stainless-steel contact parts and a set of high-precision piston pumps engineered specifically for pharmaceutical liquids. These pumps ensure filling accuracy within ±0.5%, even when handling viscous or foam-prone solutions.

The automated line integrates bottle feeding, precise filling, capping, detection, and rejection into a single continuous workflow. Real-time sensors monitor bottle positioning, cap placement, torque consistency, and filling volume, ensuring each step remains fully controlled. This greatly reduces the need for manual intervention and ensures every bottle meets GMP quality and hygiene standards.

After the new equipment was installed, the improvements were immediately noticeable. Product loss decreased by more than 40%, thanks to the tight filling accuracy and reduced overfill margin. Batch-to-batch consistency improved significantly, helping the manufacturer produce more reliable products and reduce customer complaints. The line’s increased capacity also enabled the factory to meet rising market demand without expanding labor resources.

During GMP inspections, auditors praised the factory for its upgraded hygienic design, precise dosing system, and well-structured documentation. The equipment’s ability to maintain accurate filling parameters and provide traceable production data allowed the client to pass the audit with ease. With stronger process control, the factory is now positioned to expand its product portfolio and compete more effectively in both domestic and neighboring markets.

The management team reported that the automated filling line not only improved efficiency but also transformed their production mindset. Instead of relying on manual experience and frequent adjustments, they now operate with standardized processes and predictable performance. This upgrade marks a major step forward for Iran’s veterinary pharmaceutical sector as it moves toward higher levels of automation and compliance.